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Customize Aluminum Clamp in Black Anodized by Extrude and CNC Milling Process
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Customize Aluminum Clamp in Black Anodized by Extrude and CNC Milling Process

This Extrude Aluminum Clamp is a high-precision, durable fastening solution designed for industrial, automotive, and structural applications. Made from premium-grade extruded aluminum, it offers exceptional strength-to-weight ratio and corrosion resistance.
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Product Instruction



This product is clamp used in wheelchair industry. Clamps play a crucial role in component assembling, they fix the location and adjust the distance. There are many kinds of clamps worked by our company, most are in aluminum material and surface is pretty nice. 



Material and process :


Most of our clamps are made by extruding 6063-T5 aluminum profiles, while some are machined directly from 6061-T6 billet.

Take our best-selling clamp, for example, we make them in huge quantities, using aluminum extrusion cuts down on the amount of material we have to mill away. That saves us a lot on costs! The extrusion process lets us form the basic shape right from the start, so we only need to do minor machining instead of starting from a solid block. It's a way to keep prices low without skimping on quality.



the clamp drawings

We can see the apprance of the clamp from the drawing. 

When extruding aluminum profiles by a die, the hollow structure can cause twisting if not reinforced. To keep dimensions precise, we recommend adding ribs in the groove to help stabilize the profile and prevent warping during processing.

The center hole tolerance 31.65+0.3 is the most important size, we usually to work it in lower tolerance. The real risk is that the hole will become bigger after milled the rib.

However the groove 2.9mm make the client easy to adjust the tightness.

See the picture of assembly, it is fastened with two bolts around tube, so that you can understand how the clamp works.

the clamp assemblyclamp fasten with two bolts


The bigger clamp is produced by the same process, but in different mold and different size.


Besides we have other types of aluminum clamps, using CNC milling from aluminum billet, these are used for small quantity, no need to extrude process. 3 axis CNC machine is the best to work them, the bolts will help the clamp fasten tight on the tubes.

The clamps worked from aluminum billet are sand blasted and black anodized, that makes the finish charming.

clampclamp


Packing


Each product gets a bubble wrap protective layer to prevent scratches during packing and place them into cartons. Cartons are wrapped with film fixed on wooden pallets for stability. We use corner protectors on the pallet edges to prevent damage during forklift operations.

packing in pallet


Ningbo Joyo Metal Parts Co,.Ltd is very good at manufacturing all kinds of clamps. Whether it is profile process, machining process, etc., we can handle and custom the metal parts that satisfy the customers.


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