Product Introduction

This custom silicone body mount assembly is designed for automotive suspension systems. It was redesigned by our customer to meet their specific requirements. The assembly consists of:

• Two steel plates

• Two silicone bushings

• One silicone washer

• One nylon washer

These components are assembled together to form a critical suspension component.

Material and Process

1. Steel Plates

• Material: AISI 1045 Steel

• Process:

• Hot forged into rough parts

• CNC machined to achieve precise tolerances as per drawing specifications

• Surface finished with black electrophoresis

Manufacturing Steps:

• Hot forging produces the initial rough shape

• CNC machining refines the part to exact dimensions

• Deep hole drilling and threading are performed

Visual Reference:

• [Image: Rough forged part]

• [Video: CNC machining process]

• [Image: Drilled deep hole]

• [Image: Threaded section for silicone part]

2. Silicone Bushing and Washer

• Process: Injection molding

• Tooling: 1+1 cavity (each mold produces one part per cycle)

• Hardness:

• Bushings: 50–70 Shore

• Washer: 30 Shore

3. Nylon Washer

• Process: Injection molding

• Material: Nylon with 30% glass fiber reinforcement for enhanced strength

Visual Reference:

• [Image: Nylon washer]

Packaging

• Each unit is fully assembled according to the engineering drawing

• Individually packed in bubble bags

• Placed securely in wooden cases

• Loaded onto pallets with clear shipping markings

Visual Reference:

• [Image: Packed in wooden case]